Distillation is the process of separating the components of a liquid mixture by the difference in boiling point or volatility. In the fields of chemical engineering and industrial applications, distillation plays an important role worldwide in a wide range of applications in pure products, solvent recovery, and green technology. Common forms of industrial-scale Distillation Systemy include steam distillation, fractional distillation, vacuum distillation, azeotropic distillation, and extractive distillation.
Arkchem Systems Pvt. Ltd., the best Distallation System Manufacturer in Pune, offers modular Distillation Systems for a solvent recovery system that significantly reduces energy consumption while increasing customer operational capabilities by up to 40%.
A distillation system is used to separate liquid mixtures by taking advantage of the different boiling points of different components. This technology is widely used in industry, for example, in producing and purifying nitrogen, oxygen, and noble gases. However, one of its most famous uses is refining major parts of crude oil such as naphtha, petroleum and gas oil. This is the first step in converting petroleum into compounds and is used to manufacture everything from plastics to pharmaceuticals.
The design of Distillation Systems is a very complex task and is facilitated by the use of models, simulations and equations. At Arkchem Systems Pvt. Ltd., our design engineers can choose these tools carefully to help them take into account all the variables involved in system design.
Regardless of the particular model we use, the overall design process follows standard methods.
The general procedure is as follows:
The use of manual calculation procedures is justified when our engineers at Arkchem Systems Pvt. Ltd. perform the following tasks: approximate system cost analysis, general evaluation of operating parameters, separation processes that require coarse purity, ideal and near ideal. On the contrary, a rigorous design approach is used in many situations.
Arkchem Systems Pvt. Ltd. is the leading Distallation System Manufacturer in Pune and supplies these distilleries to the widest range of industries. Our Distillation System has a fully integrated design and is based on successful process technology. Our Distillation System has been designed to provide excellent results and performance over the years. The design depends on the particular type of raw material being distilled.
For more complex distillation systems with three or more components, computer-based simulation software is used in the design process. The software allows our designers to select the appropriate VLE model for blending and generate accurate predictions and distillation step calculations.
More complex systems may require beta testing to validate the final design. Thermal motion characteristics help develop unique experimental test equipment for specific test systems. These experimental processes provide data useful for statistical analysis and the development of more robust simulation models. These custom solutions are invaluable for more complex systems that are difficult to validate.